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Prototyping Services
 

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We offer multi-tier prototyping services ranging

from foam volume mockups, rapid 3D printing, engineering builds,

PCB prototyping, complete working appearance models

Rapid Prototyping 

SLA Rapid Molding 

       

SLS Powder Sintered Molding 

   

Laser Cutting 

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CNC Machining

   

RTV Small-Lot Rapid Molding

     

Aluminum Injection Molding

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Pressure Assisted Molding

     

Vacuum Forming Sand Casting 

 

Sheet Metal Bending  

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EDM 

           

FDM   

     

SLA   

  

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ABS - Acrylonitrile Butadiene Styrene

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PPA - Polyphthalamide  

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PC - Polycarbonate

 

PP - Polypropelene

 

PA - Polyamide Nylon

 

PA6 -Nylon

  

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POM - Polyoxymethylene

 

PMMA - Polymethyl Methacrylate

 

EVA - Ethylene Vinyl Acetate

 

PE - Polyethelene 

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HDPE - High-density

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Polyethylene Silica Gel  

Materials in Process 

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We offer a wide range of prototyping finishes.  From rough foam studies, camera ready appearance models to prototypes

built for agency testing and certifications

Types of Prototypes

Form Function Prototypes

These prototypes act as a surface design and size validation samples.  These prototypes prove out the surface forms and volume design features of the concept.  These tend to be the first physical samples of the 3D CAD or industrial design specification.  3D scanning can be applied at this stage to help develop surface engineering 


 

Realspace Pro Chair handle mockup
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Proof of Design Prototypes
"Engineering Builds"


These prototypes tend to act as function and fit tests for the new concept.  Fit tests of electronics, mechanical components and general tolerances are proved out with this series of prototypes. 
Aurora has extensive experience working with mechanical and electrical engineering teams






 

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Production Quality Prototypes

These working appearance models can be used for marketing photography, tradeshows, hero samples for production, quality assurance, and standards certification samples of agency testing such as ETL, UL, CE, FCC




 

Soft Goods Prototypes

The prototypes validate wearable products, carrying storage devices and cut-and-sew built projects


 

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